Showing posts with label arc welders. Show all posts
Showing posts with label arc welders. Show all posts

Thursday, September 17, 2026

Old Oil

The things me Grandpa Joe used to have us do at the old barn make me shake my head these days. At the time I didn't think much about it, but looking back, I often wonder why.

The gasoline powered welding machines he had had long side panels which folded upwards to allow access to the engine and welding unit. These panels (which were as I recall where about four foot in length) had what amounted to long hinges. That they required occasional greasing I get. Joe did that with old oil.

We changed the oil in our own cars back then, and the engines on the welders needed changing too of course. Joe would save all the old oil and have teens like me at the time paint the gray, sticky goo across and into the hinges.

Suffice it to say, it left you smelling like oil. It got oil all over everything: your clothes, the entirety of the machine, and a lot on the cement. For days afterwards you would get a light spray of oil when opening a panel on the machine. It was simply one big, slick, greasy mess.

I understand his reasoning. He felt the oil penetrated well, that it worked itself more into the joints. But thinking back on it, I have to believe there were actual penetrating oils which might have been less hassle: WD-40 or something. But back then I was only a 14 year old doing as he was told. Thinking wasn't in my job description. Joe did that for me...for whatever that's worth.

Tuesday, November 11, 2025

Four Hundred Pounds Plus

Me Pops had a lot of great stories about his time in the welder rental and drain snake business. I hope to one day tell them all. One that just popped back into the front of my mind today involved the biggest man Dad ever dealt with. He was a good guy just the same, genuinely helpful and gregarious. But he was big. And he had the strong to go with his size. I'll leave exactly how big and strong to your imagination. But think bigger than you think big is.

To give an example of his size and strength, there was a job where me Pops was delivering welders along with the heavy cables necessary to weld with. These cables weighed a touch over a pound a foot. That particular day Dad had several 200 ft. lengths to deliver.

Guys were coming up to the back of Dad's truck and doubling up, two to a cable, to carry them over to the tool crib. Big Jim walked up and offered Pops a shoulder. "Put one there, Bill," he instructed.

"They're two hundred footers, Jim."

"Put one there," he replied simply, wagging his shoulder at the old man. So Dad did, setting it down as gently as he could. Then Jim turned about and said, "Give me another," indicating his empty shoulder.

"They're all two hundreds," Dad reminded him. Jim replied, "Give me another."

So me Pops set another cable on that shoulder. Big Jim walked away with more than 400 pounds of welding cable on his shoulders as though taking a stroll in the park.

I want him on my side in a rumble.

Saturday, November 8, 2025

Joe's Freezing Dander

It never took much to get me Grandpa Joe's dander up. Still, some things, believe it or not, got his dander up to stratospheric levels remarkably fast even by comparison to his normal, uh, standard.

Joe rented welding equipment, as I think I've well established in these pages. And while you likely couldn't do it now even if you wanted as most water lines are nonmetallic, at one time you could de-ice frozen pipes with a welding generator. 

What makes a welder weld is that you complete a circuit when you 'strike arc', that is, apply the welding electrode to the items you wish to fuse together. Don't fret this too much if you can't picture it. Suffice it to say that when you weld, you're completing an electric circuit. When you do that, you create heat. Heating a metal pipe will then melt the ice which has formed within it.

You also effectively create a short circuit when using a welder to de-ice pipes, causing it to overheat. This will eventually, very eventually in Joe's book, destroy his welder.

Grandpa would fly off the handle even faster than usual when he'd hear of some numbskull using one of his machines to thaw pipe. If you believe he had a quick temper anyway, use his equipment wrongly. You'll find out that nothing really is impossible, even shortening Joe's profusely short fuse.


Wednesday, October 8, 2025

Subtle Joe Cosgriff

As all friends and relatives would attest, as a rule Grandpa Joe had a less than subtle way of getting his point across. Still, there were times when he could be impressively restrained while making his point well understood.

He rented arc welders. Some of these weighed 1100 or 1200 pounds, so when they were shipped they had to be loaded by an electric hoist or crane onto the back of a pickup truck or flatbed. They tended to swirl in a gentle circle as they were raised or lowered. Sometimes they would have to be raised several stories, and as a boy of about 15 I had gotten into the bad habit of standing nearly under the machines as they were raised, simply to watch the twirl.

One day while out on a job site with Joe, I was doing just that. Without a word he stepped near enough for me to hear. Looking up at the welder too as it rose he asked, "We used to have an old dog that would watch from underneath as we raised a load. You know what we did with him?"

"No, what?" I asked in return, only half listening and still looking up.

"We buried him."

As his point slowly dawned on me, and as he had already walked away, I took several steps from the action myself. Dummy me wasn't thinking that things can fall, and that half-ton things falling a long way can hurt you bad.

Point taken, Joe.

Tuesday, September 30, 2025

Weekend Warriors

Yesterday I spoke of the one Friday - and it was only one, I swear! - where we refused to answer the phone after 3:30. There was a reason for that, beyond the obvious ones. Me Uncle John who we call Zeke summed it up well: nothing good ever happens after 4 o'clock on Friday. That's when the Weekend Warriors come out of the woodwork.

Now, I'm not against anyone having additional income streams. Indeed most of my adult life I've worked a second job trying to make ends meet. Further, this was much more of a problem when we still rented welding equipment. Welders were much more difficult to deal with than drain snakes, for reasons I will not bore you about. My blogs can bore you well enough without added exposition, although I do readily offer that service. You're welcome.

Anyway, there were guys who we only heard from late on Fridays, and to a tee they were all nuisances. One would order a welder delivered through rush hour traffic an hour away, and want the driver to wait while he did a 15 minute weld which typically extended to 45. Another would actually bring his work to the old barn, pay Joe for use of a machine right then and there only to take two hours for a 'quick' job, leaving at least one of us to close at 7 or 7:30. A third would have a simple request: take a welder to an industrial site in the wee hours of a Sunday morning for a day job, and ask us to pick it up late, all too often very late, on that same day. And so on and so forth.

We would do it, because that's how we did it forty, fifty, and sixty years ago. It would all start with a phone call after 4 on a Friday. We will not do that anymore. Thankfully, I will add. Although I do put in enough hours on weekends myself, I at least don't affect anyone else doing it.





Thursday, January 23, 2025

Air Head

There was once an employee at the the old barn, I'll call him Cloyce just to give him a name, who sometimes couldn't grasp simple ideas. One such concept was the difference between weight and pressure.

We had a lot of trailer mounted welding machines which had pneumatic, that is, air filled, tires. The typical pressure in a properly inflated tire was 32 psi, or 32 pounds of air pressure per square inch. 

One day I had my bicycle at the Shop. The tires were low, so I turned on the air compressor to fill them. "What do they take?" Cloyce asked me.

"50 psi," I answered.

"What?" a stunned Cloyce demanded. "How can those small tires take more air than a welder tire?"

"They don't take more air," I responded. "They have a higher air pressure."

"But we put 32 pounds of air in the welder tires. You just said you put 50 pounds of air in the ones on your bike."

"There's a difference between the volume of the air in something and the pressure the air creates within it, Cloyce."

He pondered that a moment, but it was obvious he didn't get it. Cloyce walked away shaking his head. "How can you put 50 pounds of air in a small tire but only 32 in one a lot bigger?" he was asking himself.

We would talk about it from time to time, and he even asked me Pops to explain it, but Dad couldn't get through to him either. I guess science just wasn't Cloyce's strong suit.

Sunday, November 24, 2019

My dream car

We all daydream don't we? Dream home, dream vacation, dream trip; we all think those things eh? For some it's a dream car. My dream car is a 1967 Cadillac. A lilac one.

Me Grandpa Joe had one like that. The last car with tail fins, modest though they were. I have no idea where he got that Caddy, but I know he had it painted lilac because there was a sale at the car paint place.

I remember well the day we discovered Joe had it. We got back home from visiting Mom's folks in North Carolina and me Pops pulled up to park right behind that Caddy as we got home. "I wonder who's purple Cadillac that is?" He wondered aloud.

 He should have known.

That car became my delivery car. Joe being Joe, he had a hitch put on that thing for delivering Hobart welders. He put it in the fleet. And  ol' Marty got to deliver them welders with it. Proudly, if in retrospect.

That was the car I drove through four feet of water in Milan. I'd link you to that blog but I'm feeling lazy just now.

A friend of Joe's joked that he once saw a line of welders a mile long bein'  pulled by a big purple Caddy. It was that Caddy.

And that's my dream car. A lilac '67 Caddy with modest tail fins. And maybe an old Hobart welder to tow behind it.

Wednesday, July 3, 2019

Copper question

Whenever me Grandpa Joe would scrap out a fried arc welder he would toss the stripped copper into a 55 drum. When the drum was filled, it was me Pops' job from early on to take it to the scrap yard.

The scrap yard they frequented was owned by an old gentleman. When Dad would go to put the drum on the scale the old man would ask him, "Young man, is that copper from the top all the way to the bottom?" He would motion with an upward pointer at the beginning, turning it down until he was pointing at the floor when he finished his question.

"Yes, sir," me Pops would always answer. He would add, "I can dump it onto the floor to show you."

Holding the palm of his left hand as though to stop Dad in his tracks the man would reply, "Your word is enough."

This happened every time, me Pops often related, that he took copper out to scrap. "Young man, is that copper from the top all the way to the bottom?" "Your word is enough."

Dad wondered if perhaps it was some form of ritual, simple habit, or the owner's way of letting you know that he trusted you while being sure of what he was getting. Or maybe he simply believed in believing in people.

Well, a man's word should be his bond, right?

Wednesday, September 19, 2018

Insulated jokes

Sam Smith was a colleague of me Grandpa Joe. He was what Grandpa would describe as fractious. If anyone knew fractious, Joe did, God love him.
Sam owned a company which required welding equipment at times, and at such times he rented them from Joe. Once me Grandpa sent me Pops out to pick up an electric welder after Sam's company was through with it. Pops got there and the machine was still hooked up. Now, these things were powered by 440 three phrase current. I'm not sure how much that is but I know it's way more potent than house current. So Pops went to find the electrician to disconnect it.
Who he found was Sam, and Sam was already, well, feeling fractious. Apparently somebody or something had set him off for the day. Vowing to take care of it himself, he marched to the tool crib, me Pops in tow, to get a screwdriver.
"Gimme a screwdriver!" he demanded of the man, I'll call him Cloyce just to give him a name, who oversaw the crib. Cloyce, seeing Sam was mad, smiled and handed him a screwdriver. It had a metal handle rather than an insulated one, the kind he knew Sam would actually want. With the kind of power involved, you needed the insulation.
Pops, smiling himself as he had spied what Cloyce had done, and Sam walked a few steps before Sam noticed what he had been given. "They're trying to fry me like a piece of bacon!" he screamed loudly. He marched with great stomping steps back to the crib, where Cloyce was standing and waiting with the right tool. And still grinning too, but he had the sense to say nothing.


Saturday, April 21, 2018

Buzz boxes

Me dad and me Grandpa Joe got along well, despite the fact that Grandpa could be difficult to deal with (something which I will attest to from years of personal experience, and I really loved the old coot). Dad explained to me once that both he and his father had poor tempers, something I would never have accused Dad of having, but as Joe was here first, Pops had made up his mind early on that he would be the one to hold his tongue whenever he didn't see eye to eye with his old man. However, that didn't mean he couldn't get his point across when necessary.

Joe rented welding equipment and Pops worked for him. This was back in 1940s through the 1980s, before prefabrication, when a lot of fabrication had to be done right on construction sites. So Grandpa had for rent arc welders, torches, and things which I think were called buzz boxes. As that's good enough for the point of this tale, we'll leave it at that.

These buzz boxes were intended to make instant welds. As I recall, you would hold the thing up to a rivet on a steel girder and it was supposed to make three quick welds to secure the rivet in place. Supposed is the operative word here. The boxes were notoriously finicky, and it was Dad's job to go out to work sites to repair the them when they didn't work.

Pops hated them. They were as difficult to repair as they were to operate. Over a few years Dad learned to fully and completely despise them.

One day as he came in from a particularly tough repair of one of the buzz boxes, Joe could see that his son was not in a good mood. As Pops saw it, his father thought that maybe he could lighten things. He remarked with a slight chuckle, apparently trying to make a joke of it, "Those buzz boxes are tough to deal with, eh?"

As Dad told it, he replied quietly, firmly, and without looking up at his dad, "Old man, when you die, I'm selling those buzz boxes. Then I'll bury you." It's an old line, but used rightly, an effective one. Perhaps Dad had been holding it back, waiting for the teachable moment.

Joe laughed at it, but kind of nervously. The next day he began selling the buzz boxes.

Pops could let Joe know what he felt when he had to, and without the arguments Joe often had with others. And I think they respected each other because of it.

Thursday, December 28, 2017

The buried dog

As all friends and relatives would attest, as a rule Grandpa Joe had a less than subtle way of getting his point across. Still, there were times when he could be impressively restrained yet make his point well understood.

He rented arc welders. Some of these weighed 1100 or 1200 pounds, so when they were shipped they had to be loaded by an electric hoist or crane onto the back of a pickup truck or flatbed. They tended to swirl in a gentle circle as they were raised or lowered. Sometimes they would have to be raised several stories, and I had gotten into the bad habit of standing nearly under the machines as they were raised, simply to watch the twirl.

One day as a young teen while out on a job site with Joe, I was doing just that. Without a word he stepped near enough for me to hear. Looking up at the welder too as it rose he asked, "We used to have an old dog that would watch from underneath as we raised a load. You know what we did with him?"

"No, what?" I asked in return, only half listening and still looking up.

"We buried him."

As his point slowly dawned on me, and as he had already walked away, I took several steps from the action myself. Dummy me wasn't thinking that things can fall, and that half-ton things falling a long way can hurt you bad.

Point taken, Joe.

Sunday, September 3, 2017

Coil your cables

Me Grandpa Joe rented welding machines, as many of you by now know. He really wasn't fussy about much, but one of those things was his welding cable.
Each machine typically had to have 150-200 feet of cable while in operation. These cables were copper coated rubber and were about an inch thick. He always made sure that they were rolled in loops which were easy for a man to carry on his shoulder. On this point he was very particular; it could take forever to unknot even one cable. That was just time wasted, he rightly believed. Coil the cables, tie them off, and stack them nicely when the job was through, that was his mantra.
Once Acme Steel Processors (not the company's real name) rented ten welders from Joe and had them for a couple of months. When the job was over, Joe himself happened to be the man who went to pick them up. He was greeted at the Acme plant with a pallet of unrolled welding cable. But worse than that. All his beautiful welding cable, more than 2,000 feet, was piled in a jumbled, knotted mess upon it. His fuse, short anyway, was set.
About then the foreman came up to Joe and said, "There was trouble with one of your welders. The plant manager wants to talk to you."
Joe barked, "That's just dandy, because I want to talk to him too."
Grandpa stormed into the plant manager's office. The manager, I'll call him Cloyce just to give him a name, never had a chance to open his mouth. Joe lit right into him, a blast of emphatic, rough English, yet with no expletives more than Joe's liberal use of the mild one 'hell', explaining exactly how little he cared for discovering his cable in one God-awful mess. That was not how he delivered it, Joe vigorously orated. It was gonna take hours to sort out, he, um, explained. I've been told it was quite a harangue. Those who did not know Joe must understand that when his dander was up, whole neighborhoods knew it. Hell, to use his favorite word, small towns were made aware.
Before Joe could wind down Cloyce did manage to say, "You don't have to be so loud, Joe."
"Hell yeah I do!" Joe bellowed. "I want everyone in here to know what I think and I don't want to have to tell them each individually!" He was off again.
I don't believe Cloyce ever got to make his point. He was probably quite happy to get back to the mundane tasks of plant managing once Grandpa left.

Wednesday, January 25, 2017

The myth of the exploding arc welder

As a rule, Dad didn't let things bother him. He was very good at tuning out at the end of the day. He always said he could sleep soundly and easily because he had a clear conscience. Mom in reply asserted that what he had was a short memory.

Whatever the real cause, Pops rarely let things bother him. But he did, like all of us I believe, have his pet peeves.

As I've said many times, me Grandpa Joe rented welding equipment and Pops worked for him literally since he was about 10. Grandpa rented almost exclusively Hobart Welders. He bought more new Hobart welders in 1953 than anyone else in the country except Ford and Chrysler, so it was quite a good business back in the day. He bought so many machines that the Hobart company invited Joe to send someone to their facility in Troy, Ohio for a six week course on repairing their equipment. Grandpa sent his son, and Dad did so well that Hobart sent Joe a very complimentary letter about his boy's intellect and industry. Pops and Joe were both proud of that.

So then of course Pops became the go to guy to repair Joe's welders, both in their shop and in the field. He didn't mind the service calls; it was nice to get away from the shop on a regular basis. He had become friends with many of the ironworkers and millwrights over the years as well, and liked to get out and see them too. Yet herein also came one of Dad's pet peeves.

When someone would call for service Dad always tried to get an idea of the trouble. It helped him to know what tools and parts to take along. Most of the time the guys gave him decent answers when dad asked: the battery was dead, the motor would turn over but not start, or it was overheating, things like that. But a few guys were no help at all. When Pops would ask them what was wrong, they would tell him that the machine had 'blowed up'.

"What do you mean?" he'd ask in reply.

"It just blowed up," they'd repeat.

Dad would impatiently respond, "So when I get there, there'll just be parts and debris scattered all around where the welder used to be?"

"Well, no, no, it's just not running."

All right then, he'd continue, what exactly is your problem, and go from there. But it truly rankled him to be told a welder had blowed up.